Case studies

Project success stories.

Explore how we've helped clients deliver complex automation projects with precision, safety, and operational excellence.

Case Study 01

AMH Retrofit in a Live Fulfilment Centre

  • Complex retrofit with conveyor upgrades
  • Mezzanine adjustments and new sorter integration
  • Active fulfilment operation environment

Mercer Dalton Group oversaw a complex retrofit involving conveyor upgrades, mezzanine adjustments, and new sorter integration within an active fulfilment operation. We coordinated construction sequencing to minimise disruption, implemented enhanced safety controls, and ensured integrator alignment. The project was delivered ahead of the launch window with zero incidents.

Delivered ahead of schedule Zero incidents
Case Study 02

New Automation Build-Out for Distribution Facility

  • Full construction and integration management
  • Automated material handling system
  • Mid-size distribution hub

We managed the full construction and integration of an automated material handling system for a mid-size distribution hub. Our team developed the critical path schedule, led daily site coordination, and executed structured commissioning activities. The facility achieved full throughput performance in its first week of operation.

Full throughput in week one Complete integration success
Case Study 03

High-Speed Parcel Sortation Upgrade

  • Increased peak-season capacity
  • Mechanical and electrical upgrades
  • Vendor alignment coordination

For a parcel carrier requiring increased peak-season capacity, we coordinated mechanical and electrical upgrades, installation sequencing, and vendor alignment. The project delivered significant throughput gains and improved operational flow without extending downtime.

Significant throughput gains No extended downtime

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